Folding Chair

I "borrowed" this photo of an interesting looking folding chair from somewhere on the net last year...

I stupidly forgot to make a note of where it was from or anything about it and my memory seems to be shrinking (hard drive nearly full?).

Anyone out there recognise it or tell me anything about it??

Handles & Ergonomics

I love whittling and spoon carving but gripping the tool for long periods causes me to get a kind of pins-and-needles, hot/cold, numb feeling in my hands and fingers.  This is probably exacerbated by some bad accidents I had when I was an arborist so I have to accept that and try to work out what I can do to alleviate it.

When we look at edge tools we’re very often preoccupied with the quality of the steel and it’s edge-holding capabilities but the handle which forms our interface with the tool is usually overlooked.
 
Clothes and shoes come in a range of sizes so you can choose those that most nearly fit -or if you’re feeling plush you could have them handmade to fit perfectly.  But all the tools, artefacts, utensils, implements and vessels - all the things we pick up with a handle - come in a choice of one-size-fits-all.

I was perusing the latest tool catalogue from Rutlands recently and in the section of seriously gorgeous Japanese tools came across some carving knives.

They make the claim that “ Each blade is mounted in a solid hardwood handle that is shaped to fit perfectly in the hand.”  Whose hand? A child? A giant with hands like hams?  Someone suffering from arthritis?

I decided to have a look in Wiki and see what I could find out about Ergonomics.                  
“The term ergonomics is derived from the Greek words ergon [work] and nomos [natural laws] and first entered the modern lexicon when Wojciech Jastrzębowski used the word in an article he wrote in 1857.  Later, in the 19th century, Frederick Winslow Taylor pioneered the "Scientific Management" method, which proposed a way to find the optimum method for carrying out a given task. Taylor found that he could, for example, triple the amount of coal that workers were shoveling by incrementally reducing the size and weight of coal shovels until the fastest shoveling rate was reached.”                                                     
This led to such things as Time & Motion Studies and probably ultimately to our dreaded Health & Safety Executive.  The information is interesting if a little wordy and technical - have a look at it here.

I’ve recently put handles on a couple of spoon carving knives made by Duncan Chandler alias FGYT and an old Marples adze which Jon Warricker kindly reforged into a curve and tempered for me.

I tried out Duncan’s knives in the Spoon Knife Passaround early last year and one of the things which impressed me about them was the shape and size of the handles.  I bought a couple of blades from him and he supplied a template of the handle shape.  It’s similar to the American Flexcut knife handles.

 
The manufacturers of these claim that “The comfortable curved ergonomic handle allows for long periods of carving without hand fatigue.”  I have one and it’s OK but a bit small so I made the handles for Duncan’s blades even slightly larger than the template and they’re ideal - for me.

Side and top view, Walnut & Ash

I modelled the adze handle on a Gransfors pattern but made it fatter and again it feels perfect for my hand.

I realise that other people will have to use them, and the knives, but hopefully I have enough different shapes and sizes for them to find one that feels right in their hand.

As an aside, whilst perusing the Japanese knives in the Rutlands catalogue, I came across this one which is shaped like a small Samurai sword.

It even has a little picture of a Samurai on the handle!

I’ve never seen them advertised before but my Dad gave me one about 5 years ago and couldn’t remember where he’d bought it.  I’ve kept it mainly for trimming paper and card.  The blade is made from three layers of steel, a hardened, blue paper steel core that forms the cutting edge which is flanked by a layer of softer, tougher steel on each side.  I’ve never sharpened it so no doubt about it’s edge holding capabilities but the brass handle is dreadful - absolutely, totally unErgonomic!

Cherry Picking Ladder on The Edwardian Farm

Did anyone else manage to catch Stuart King's "blink and you miss it" appearance on The Edwardian Farm the other evening?

Stuart on the right with Ben Langlands, presenter

He's using a pole lathe to make some new rungs for a Devon style cherry picking ladder.

See it on BBC iPlayer here.  Stuart's bit lasts from 9.18-11.08 - I bet he spent all day filming for that little part!

One thing I noticed is how the cord rubs across the edge of the bed.  It wouldn't have lasted long if he had been making ladder rungs all day.

Colour

After the Christmas decorations and lights are taken down it always seems a bit glum and gloomy and today it hardly got light and the rain has been lagging down nearly all day.

I've had this old Gordon Smith guitar knocking about for years looking sorry for itself...

We were involved in quite a bad multi-shunt accident in 1990 when a Golf hit our stationary vehicle up the rear at about 60mph.  The neck got snapped off and I managed to glue it back on fairly well.  Anyway after a few mad minutes with some cans of spray paint it's ended up looking like this...

I was originally inspired by the guitar that George Harrison played on "I Am The Walrus" in The Magical Mystery tour but it's ended up looking nothing like that!

I feel we need to inject more colour into life.  Take a look at men's clothes they're predominantly black, grey, neutral and sludge - why?  I've bought some bright felt pens and I'm going to add some bands of colour to my turnings.  As you can tell there isn't much bodging going on at the moment but when I do some I'll post pictures.

A Fine Tradition

And one that is unfortunately on the point of dying out - I think we are possibly the last people in our street to have our milk delivered by the Milkman to our doorstep early in the morning.

Organic full cream, semi-skimmed and orange juice.

The full cream is great on cereals, muesli, porridge etc and in REAL coffee, the semi-skimmed in tea and the orange is the best type.  OK it may be slightly more expensive but at least it's really fresh, you don't have to lug it home from the supermarket in plastic containers that end up in landfill.  The bottles are taken away, cleaned and bought back full.  It used to be delivered in one of these...

...a non polluting, electric powered milk 'float' by Fred the friendly, whistling neighbourhood milkman.  Unfortunately he retired and it now comes on a Transit.

Any other blog readers still have their milk delivered?? 

Remember - Use it or loose it.  It's a bit like the traditional crafts or buying wine that has a real cork in it (although that's getting harder and harder).

* * *

Apropos of this I was once told a lovely story by Trevor Austen the Kentish Rakemaker who sadly passed away on Christmas Day after 5-6 years suffering from motor neurone disease.

In the 1960's he found he couldn't really earn enough money from making wooden rakes to support him and his family so he took on a milk round in the morning and made rakes in the afternoon.  His round took in Chilham Castle in Kent and one day in the 80's he turned up there to deliver the milk to find that they were filming Rod Hull's Christmas Special.  The director spotted him and thought it would be a great idea to have Rod and Emu arriving at the castle in Trevor's milk float.  He got permission from his boss and went back later in the day to film it.  Well, Rod and Emu jump off the milk float, say goodbye and thanks to Trevor and Rod grabs a pint off the back.  Trevor said quite indignantly "They never paid me for that pint either!"

See Stuart King's film of Trevor making a rake here.
And on the Museum of English Rural Life website his brother, David, demonstrating on Trevor's behalf - note the milkman's overall which they always used to wear in the workshop.

Sharpening Spindle Gouges

You sometimes see “Back to Basics” articles in magazines aimed at beginners and I impatiently think “Don’t they even know that?!”  You kind of assume that everyone will be up to speed.  However I’ve realised that you don’t know what you don’t know until someone tells you or you read it or hear about it somewhere.  I had a girl on a course with me a couple of years ago who didn’t know that trees lay down an annual ring of wood every year!

It has come to my attention that there are people turning on pole lathes who have not discovered the benefits of having a spindle gouge amongst their lathe tools or how to sharpen one correctly (no names or pack drill).

In spindle work - where the grain of the wood is parallel to the axis of the lathe bed - the spindle gouge is a valuable friend and is likely to be the tool that does most of the shaping after the initial use of the roughing out gouge.  The big difference between the two types of gouge is that the roughing gouge is ground straight across by simply rotating the handle whereas the spindle gouge has a ‘fingernail’ shape when viewed from above.  The fingernail shape is formed by swinging the handle about 25∘from side to side at the same time as rotating it against the stone.  This isn’t an easy thing to do and it does take a bit of practise to get right.  There are expensive jigs that you can buy or you could make your own or you can do it freehand, as I do, on a cheap dry grinder.  If you’re using a dry grinder for prolonged periods make sure to dip the tool regularly in cold water so you don’t burn the edge.

There is a lot of controversy surrounding woodturning tools and sharpening angles etc.  Some authorities say that the correct grinding angle for a spindle gouge is 30∘others say 35∘-  I had a look at my own and and they are almost 45∘.  My advice is to experiment and use whatever works for you and that you feel comfortable with.

I present the gouge to the stationary wheel, on the rest and flat on its back with the flute facing up.

 
Then I look from the side to check that the whole bevel surface is in contact with the wheel.  You could colour in the bevel with a felt pen to show the point of contact. 

Then switch on the grinder and as you start to rotate the tool anti-clockwise, swing the handle gradually to the left till the flute is vertical on its left edge.

Then rotate the handle clockwise as you swing it back to the flute horizontal position and keep going, swinging the handle to the right until the flute is vertical on its right edge.

It’s important to keep it in the same position on the stone - don’t let it ride up or down or you’ll end up with a multifaceted bevel - I keep my index finger in the same place on the back of the tool and use it as a stop against the rest.  It’s also important not to swing the handle more than the 25∘or you will end up with a pointed profile.  Keep grinding until you can feel a burr on the inside of the flute, have one bevel and a nice fingernail shape.

Life’s too short to bother honing your lathe gouges or removing the burr - use them straight off the grindstone.

You could also try putting “sharpening spindle gouges” into YouTube and see what comes up.  Also for beginners I recommend Keith Rowley’s classic book “Woodturning - A Foundation Course” - he even mentions bodgers and although the book is aimed at power lathe turners the principles involved all hold good for pole lathe turning as well.

*O*

Bodger Dice

I came up with this little game which is simple to make and fun to play specially at the moment with the long, cold nights.  At first I called it 'Bodger Dice' as it's played a bit like Poker Dice but I now sell it under the name 'Chunx'.  It's good for getting the young ones to engage in a bit of simple maths and can get quite heated!

Turn a 2" billet from some nice straight grained timber - normally I use Sweet Chestnut.  Make some V grooves 1cm apart.  Sorry to mix metric and imperial but hey...

Saw them off

 

 Split them into 8 pieces of pie

How to play...

If anyone out there can't make them but would like a set I sell them for £4 a set + postage.